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Implementing company

DSF Cyclone has been recently established by the Japan Plant Maintenance Association, a public interest incorporated association.
Selected for the “TPM Excellent Product Award (Effective Award)”!

What is DSF Cyclone?

The DSF Cyclone
Connect manufacturing results and production plans with structured data
Realize a highly productive factory.
It can be introduced step by step from the manufacturing site,
While running the kaizen cycle
Enables expansion to the entire factory.

Feature 1: "Production manager" and "manufacturing site" are connected by data

By accumulating the data of each department as structured data, it is possible to utilize data across departments.

*Proceed to the application form for video viewing.

Feature 2: Support analysis and countermeasures with an awareness of the Kaizen cycle

A dashboard that not only visualizes data, such as loss analysis by production line, but is also conscious of the Kaizen cycle beyond that

Feature 3: Can be deployed to the entire factory

It can be introduced step by step from the manufacturing site and can be expanded to the entire factory.

Four phases of smart factory realization

A smart factory is difficult to obtain a clear return on investment.
We will introduce the flow of introducing it step by step from the manufacturing site and expanding it to the entire factory while rotating the Kaizen cycle, divided into four parts.

Phase 1

aim setting

Phase 2

Selection of pilot line

Phase 3

Roadmap formulation

Phase 4

Consensus building among stakeholders

Flow until service introduction

Phase 1
Materialization of the project

hearing

  • Smart factory initiative policy (system/understanding of current situation)
  • Detailed confirmation (product and reason for loss / production control and production plan / data information)

Wall hitting session (3 times)

 

Phase 2
Organizing requirements

Discussion (2-3 times)

  • Requirement agreement (description of product specifications / quotation conditions)
 

Phase 3
introduction

Setting/Test

  • Requirements adjustment (2 months)
  • Design/development (from 1 month)
  • On-site installation (1 month)
  • Field test (0.5 months)

training

  • Training for in-house production

System component diagram

It can be used by freely combining modules for each function.

We provide the best environment for each customer.

Case

Case

Nissei Co., Ltd.

DSF Cyclone develops data aggregation and analysis platform for smart factories and promotes digital talent development at manufacturing sites

Case

DIC Corporation

In-house development accelerates on-site visualization! "DSF Cyclone" realizes manufacturing site monitoring and performance analysis

Case

Togo Manufacturing Co., Ltd.

Promote overall optimization of the entire factory from an environment that is partially optimized for each process. DSF Cyclone functions as a common yardstick, using comprehensive equipment efficiency as a new indicator.

Document

white paper

Maximizing Production Efficiency & Productivity Series 1
For those who start promoting smart factories

4 phases of DX starting from the field and return on investment
*Application is required to download.

white paper

Maximizing Production Efficiency & Productivity Series ②
Smart factory target index

Think about three settings that are conscious of departmental organization and their interlocking system
*Application is required to download.

white paper

Maximizing Production Efficiency and Productivity Series 8
9 Use Cases for Utilizing Data on Manufacturing Sites
We will introduce a framework and use cases for data utilization in manufacturing sites.
*Application is required for download.

On-demand video for smart factory promotion

movie

Overcoming social change through digital technology

The present and future of the factory

movie

Maximize production efficiency!

How to start a site-friendly smart factory

movie

How to collect and use data from production sites (demo included)

How to increase factory productivity and profitability?

Column

DSF Cyclone User Interview: Factory DX practitioners talk about the path to successful DX centered on systems and data

Changes to manufacturing sites with the introduction of DSF Cyclone: A multifaceted approach to data utilization that goes one step beyond visualization

Generative AI transforms smart factories! A new era of data analysis

Seminar

There are no upcoming events scheduled. We are always available for individual consultations.

Click here for service inquiries