Let's get acquainted with isolated type high voltage gate drivers! ~Types/protective functions/how to use~

table of contents

1.What is a high-voltage gate driver?
2.What kind of product? What kind of protection does it have?
3. the NCV57000 series! !Make full use of
4. What are the points to be noted in the layout when using the magnetic system Galvanic isolated type?

1. What is a high-voltage gate driver?

A high-voltage gate driver has a large 2 The group is divided into product groups.

Junction isolation type
Galvanic isolated type

Here's a quick overview of what each type is.

What is Junction Isolated type?

"P-type semiconductor" and "N-type semiconductor", so-called PN Junction 's reverse withstand voltage, are used to ensure withstand voltage corresponding to high​ ​voltage. It is a gate driver that has such a configuration. Figure 1 shows an image of the cross-sectional structure.

As you can see, P and N are physically connected, so in other words, "there is a direct conductive path," and it is generally called a "non-insulated type." I feel like

Figure 1: Image of cross-sectional structure

What is Galvanic Isolated type?

In contrast to the junction isolated type, it is a gate driver that is physically isolated, in other words “no direct conduction path exists”.
There are three major methods of insulation as follows.

Figure 2: Insulation method

ONSEMI's Galvanic Isolated type insulated gate driver has coupler type and inductive type products. We are releasing new products one after another, and are expanding our lineup so that we can consider the optimal gate driver as a set with power semiconductors.

For this content, please also refer to the digital isolator article from the link below.

What's the difference from other companies! ? What are the features of Onsemi's digital isolator?


In the next chapter, we will introduce our flagship products, NCD(V)57000/NCD(V)57001.

2. What kind of product? What kind of protection does it have?

About product

The NCD(V) 57000 series was released for the first time in 2019 as a Flag Ship model of galvanic isolated gate driver products. In addition to the main function of driving IGBTs and SiCMOS, various protection functions are installed.

Since then, we have expanded our lineup by developing products with functions optimized for various applications and products with selected functions. With such a large lineup, it can be difficult to decide which one to use, but I believe that this reflects Onsemi's development philosophy of enabling customers to select the optimum parts for their various uses. If you have trouble choosing, please contact us anytime.

Now, let's introduce the characteristics and function matrix table of the NCD(V)57000 series. The NCD(V)57000 is a 1ch type (single product), but the lineup also includes 2ch output products with a bridge configuration. There is a link to the manufacturer's HP at the bottom of this article, so please check there.

The upper part of the product name is a consumer product, and the lower part is an automotive product.

Table 1: Characteristics and Function Matrix Table

About the protection function

It can be said that the NCD(V)57000 series incorporates most of the commonly required protection functions.
Briefly explained in the table below

protective function

Purpose (Benefit)

内容

Separate output terminal (sink/source)

It is possible to insert a gate resistor into each of the sink pin and the Source pin, improving the degree of freedom in designing for switching speed adjustment and noise countermeasures.

Output terminals for driving external power devices are divided into sink and source pins.

DESATfunction

The purpose is to protect the external power device from excessive current due to load short circuit, etc., and to prevent failure.

Monitor the voltage between the emitter and collector (or between the source and drain) of the external power device, and the voltage between the emitter and collector (or between the source and drain) exceeds a certain level even though the external power device is on. A function that turns off the external power device by judging that there is an abnormality (short-circuited externally).

Soft turn-off function

The purpose is to reduce the stress on the power supply device when the DESAT protection is activated, and to prevent failures.

When the DESAT protection is activated, a MOSFET with low sink current capability is used to slowly pull the gate signal of the power device low to turn it off slowly. In other words, turn-off di/dt and dv/dt are lowered.

Active Miller clamp function

(Built-in clamp MOS)

False turn-on countermeasures

When the external power device is turned off, there is a risk that the gate signal will rise due to coupling due to the influence of parasitic capacitance, causing the external power device to turn on accidentally. As a countermeasure, a clamping MOS is placed between the gate and source to suppress the rise of the gate potential.

Negative bias compatible

Switching loss reduction

False turn-on countermeasures

It has an input power supply terminal compatible with a negative voltage so that a negative potential (negative potential) can be applied to the drive voltage of the external power device.

Fault output function

Communicates the state of the DESAT protection function to the outside.

Ability to output a digital fault signal when the DESAT protection function detects an anomaly

Overheat protection function

Protects power devices from excessive junction temperature information.

 

UVLOfunction

Protects the IC from low voltages on the input power supply.

When the power supply voltages of the primary-side power supply VCC1 and secondary-side power supply VCC2 drop below the set voltage, the internal enable signal goes low and the internal circuits stop.

Ready terminal function

Transmits the status of UVLO and overheat protection to the outside.

When the ULVO function and overheat protection function indicate an abnormal state, output to the RDY pin and output low. On the other hand, under normal conditions, the RDY pin is open.

Reset pin function

Preparing for reboot

Reset or clear fault function

Table 2: List of protection functions

3. Make full use of the NCV57000 series! !

Below are some points to note when using the NCD(V)57000 series.

For the contents of this item, please refer to ONSEMI's application note. (AND9949-D.PDF) is referring to

·input (IN+,IN-) and output (OUTH,OUTL) logical relationship
1 Next side input power supply
2 Next side input power supply
・Regarding loss and heat

Details are provided below.

Logical relationship between inputs (IN+, IN-) and outputs (OUTH, OUTL)

Table 3 and Figures 3, 4, and 5 below are excerpts from ONSEMI's application note (AND9949-D.PDF).

TABLE 3: INPUT AND OUTPUT SIGNAL LOGIC
Figure 3: Input Logic Signal Block Diagram
Figure 4: RC Filter Network for Input Signals

In general, inputs (IN+, IN-) receive signals from a microcomputer, but RC filter circuits can be inserted to improve signal quality.
The values of R and C depend on system requirements such as drive frequency and duty. Also, for the input signal (microcontroller output), a standard CMOS or push-pull drive circuit is recommended, and an open-drain configuration should be avoided.
In the PBC layout, R and C should be as close to the gate driver side as possible to keep the traces short.

Figure 5: Signal Enable Control by Inverting Input (IN-)


It is also possible to use only the IN+ as the drive terminal and the IN-terminal as the EN signal terminal.
Of course, it is also possible to use only IN-for driving. However, in the latter, the input/output logic is reversed.

Primary side input power

Figure 6: De-coupling Capacitors for Input Supply Bias (VDD1)

A series resistor and decoupling capacitor should be placed between VDD1 and GND1.
The capacitor should be placed as close as possible to the gate driver IC to filter out high frequency noise and maintain the input bias voltage.
In general, we recommend low ESL and low ESR chip capacitors (MLCC: multilayer ceramic chip capacitors).

Secondary side input power

Figure 7: De-coupling Capacitors for Output Supply Bias (VDD2 and VEE2)

Since the output pin has a high current capability, a very high peak current is generated when the output MOS inside the IC turns on. Therefore, the PCB layout needs to be very careful.
Decoupling capacitors should be placed between VDD2-GND2 and between VEE2-GND2. These capacitors should be placed as close to the gate driver as possible to prevent overshoot and undershoot voltages due to parasitic inductances including PCB traces.

Also, the excessive peak current is mainly caused by the external load capacitance, so it depends on the output MOS gate resistance (external resistance).
For typical applications, 10uF capacitors are required for each positive (VDD2) and negative (VEE2) bias if the gate resistance is greater than 10Ω.
A 20uF capacitor is recommended if the gate resistance is less than 10Ω.
In general, we recommend low ESL and low ESR chip capacitors (MLCC: multilayer ceramic chip capacitors).

Regarding losses and heat

As is common, losses are converted to heat and self-heat. Therefore, the self-heating component is ΔT, and it is necessary to consider ΔT so that the silicon (junction) temperature inside the IC does not exceed Tj_max.
Tj is expressed by the following relational expression depending on the ambient temperature Ta and ΔT.

Tj[℃]=Ta[℃]+∆T[℃]

Now let's think about ΔT. ΔT is determined by the loss Pall and the PKG thermal resistance θja.

Although this is a slightly sidetracked discussion, here we will consider thermal resistance as θ ja. In addition to θ ja, there are other thermal resistances such as θ jc and ψ jt, and we recognize that there are many cases where people wonder which thermal resistance is closest to actual use. Also, when looking at each product of each company, it is mixed, some are all described, and only one is described.

In this document, explanations of various thermal resistances are omitted because they are off topic, but the definitions of each are different, so it is necessary for designers to have a correct understanding of these types of thermal resistances. think.

This is because it leads to various problems, such as selecting expensive components with excessive margins, or underestimating and designing with less margins, and encountering thermal problems. If you are unsure, we recommend that you contact the manufacturer's technology or each distributor's technology each time.

Now back to the main topic.

∆T=Pall[W]×θja[℃/W]

Now consider Pall 's losses. It can be considered as the total of three major loss elements.

・Input bias circuit loss: PD-IN

PD-IN =VDD1×IDD1

・Loss in the output bias circuit: PD-OUT1

The operating power of the internal logic circuit, measured under no-load conditions. Equivalently, it can be considered as the switching loss of the internal circuit.

  PD-OUT1 = (VDD2 x IDD2) no-load + (VEE2 x IEE2) no-load

・Loss in the output drive circuit: PD-OUT2

It consists of the total loss due to the on-resistance of the output stage MOSFET of the driver IC and the gate resistance of the external power device.

For reference, see Figure 8 below for an image of the power path between the output stage of the driver IC and the external power device.

Figure 8: Power Delivery Path for Output Bias

Summarizing the loss and heat, the maximum allowable power dissipation (PD) at the ambient temperature (TA) can be calculated using the following formula when the maximum junction temperature Tj_max is 150°C.

Tj[℃]=Ta[℃]+Pall[W]×θja[℃/W]

Figure 9 shows the power derating curve for the NCV57000 series based on a specific PCB layout, layer and surface area.

Figure 9: Power Dissipation de-rating Curve of NCD(V) 5700x Series

Other points for use

Points to consider, such as how to determine the constants of peripheral components (calculation formulas) that could not be described in this article, are described in ONSEMI's application note, so please check it from the link below.

ONSEMI Application Note: AND9949-D.PDF

4. What points should I pay attention to when using the magnetic Galvanic isolated type layout?

When using a magnetic galvanic isolated type gate driver, it is important to secure the magnetic path in order to properly transmit the primary side signal to the secondary side. Therefore, please refer to Figure 10 together with the following precautions for board layout.

・On a multilayer board, do not place GND patterns, signal patterns, vias, etc. directly under the gate driver.
・Do not place other ICs on the back side where the gate driver is placed.
・Do not place the gate driver near inductor components used for DCDC, etc.

For other notes on layout, please refer to ONSEMI's application note (AND9949-D.PDF) There is also a description, so please refer to it.

Figure 10: Recommended layout

lastly

Please also check the Onsemi link below for the products introduced this time.
Gate driver product list page
NCV57000 datasheet

Inquiry

If you are interested in any of the products introduced in this article, please feel free to contact us.

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