Why is DX necessary in the industrial sector?

Eliminating labor shortages with DX

Labor shortages and the rapid evolution of IoT technology have created a demand for greater efficiency at work sites such as plants and construction sites. As labor shortages and the aging of the workforce continue, companies are forced to strengthen their work structures with limited human resources, which is hindering productivity improvements, necessitating the need for DX (digital transformation).
As IoT technology is increasingly used at work sites, it will be possible to detect equipment abnormalities and dangers in the work environment early, reducing the risk of accidents and problems. This will enable improved safety and more efficient risk management.

 By having systems take over tasks that workers used to perform, the industrial world can achieve significant efficiency gains. For example, by collecting and visualizing factory and equipment operation data in real time, monitoring and inspection tasks that were previously done by humans can be made more efficient. By introducing a system that remotely manages the operation status of a manufacturing line and instantly detects abnormalities, it is possible to maximize operation rates with the minimum number of staff required.

In addition, when there is a possibility that workers may be endangered due to machine failure or accidents on-site, a single person can now manage what previously required multiple people to monitor. By having the system take over from humans, accidents caused by human error are reduced to as close to zero as possible. A stable communication environment that allows real-time monitoring is essential so that the system can immediately detect abnormalities, prevent accidents, and ensure the safety of workers.

What solutions are needed to improve industrial efficiency?

The Benefits of Mesh Networking and Middleware to Address Labor Shortages

​Aptpod 's middleware "intdash", which handles IoT data transmission, and RAJANT 's Kinetic mesh network are driving the digital transformation of industries by providing real-time data collection and a stable communication environment.

The introduction of such IoT technology will dramatically improve the efficiency and safety of on-site work, enabling companies to increase productivity and reduce costs. Furthermore, the collaboration between Aptpod and RAJANT 's innovative solutions will enable companies to flexibly respond to changing on-site needs and form a strong production system that supports sustainable growth.

Optimizing the construction field with the digital twin

Supports optimal allocation of maintenance and resources

Digital twin technology is also attracting attention in the construction industry. Digital twins digitally reproduce data from physical construction sites in real time and visualize operational status and equipment information on a platform, allowing managers to accurately grasp the situation remotely.

For example, changes in the construction field's topography and the operation status of equipment are reflected in the digital twin through intdash, supporting decision-making such as where maintenance is needed and optimal allocation of resources. In addition, data collected through RAJANT 's Kinetic Mesh Network can be used for data analysis, data visualization, and integration with other systems via the iSCP protocol. This combination enables stable data transmission even in harsh environments, enabling near real-time data processing.

Plant inspection and anomaly detection using a quadruped robot

Four-legged robots are also being introduced at plants and construction sites. Four-legged robots can move stably in dangerous areas that are difficult for normal personnel to access, and in rough terrain, and can collect data such as temperature, vibration, and gas concentration. By linking with Aptpod 's intdash platform, the collected data is instantly reflected on the digital twin, and an alert can be automatically issued if an abnormality occurs.

RAJANT's Kinetic Mesh network has a self-healing function and can instantly reconstruct the optimal route through multiple communication paths even in the event of a failure. This ensures a stable communication environment even for real-time data collection and control, enabling efficient operation without interrupting on-site operations.

Mesh network for a safe and efficient working environment

As a use case, we will introduce an example of its use in an oil plant.

In an oil plant in Texas, USA, there was a need for real-time voice communication and video data transmission between the manager stationed at the monitoring center and the workers performing inspection work within the plant to check the safety and manage the progress of work. After verification from various angles, RAJANT 's Kinetic Mesh Network was introduced, which met the requirements.

By utilizing this network, it has become possible to shorten the time that workers spend in dangerous areas such as inside plants, which not only improves work efficiency but also ensures the safety of workers more than ever before. In addition, by enabling real-time transmission of voice calls and video data, managers can now be constantly aware of the situation on-site, creating an environment in which they can give accurate instructions to workers.

Building infrastructure to support the future of industry

To address labor shortages and complex on-site needs, advanced IoT platforms like intdash and RAJANT and stable communication environments are essential. In addition, the introduction of new technologies such as four-legged robots will greatly contribute to improving efficiency and safety in industrial sites. The widespread use of such solutions will be the foundation for companies to respond to future challenges and increase their competitiveness.

Furthermore, the ideal combination of Aptpod and RAJANT has the power to solve customer problems in various usage scenarios. The combination of real-time data collection and stable networking allows accurate understanding of the on-site situation and enables quick decision-making. This collaboration will enable enterprises to achieve more flexible and efficient operations.

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