Genetec
Genetec
At the Manufacturing DX EXPO, Genetec Security Center proposed "Integrated Video x Equipment Data Management" as a new operational platform for a "factory that never stops."
Macnica showcased solutions for the manufacturing industry utilizing its integrated operations platform, "Genetec Security Center," at the Manufacturing DX EXPO.
The theme of this exhibition is "Strengthening factories through video and data."
We introduced a solution that integrates equipment data such as PLCs and IoT sensors, which were previously managed separately, with on-site information such as surveillance camera footage, intercoms, and access control systems, onto a single platform, enabling rapid situation assessment and automated response in the event of an anomaly.
Furthermore, we demonstrated how the system can streamline the process from equipment malfunction detection and video verification to operator response, recovery, and history management, thereby strengthening the traceability and audit compliance required in manufacturing environments.
Products exhibited on the day
Products exhibited on the day
・Genetec Security Center
・icetana
・RealWear
The challenge in manufacturing is that "even when an anomaly is detected, the situation is not understood."
While equipment monitoring is carried out in manufacturing plants using PLCs and various sensors, there are many cases where the situation on-site cannot be immediately grasped when an alarm occurs, requiring on-site verification.
Furthermore, labor shortages and decentralized system operations have led to increased workload for initial response and challenges in managing response history. To address these challenges, Macnica proposed Genetec Security Center, which can integrate and manage equipment data and video footage, and introduced an operational platform that not only detects anomalies but also allows for real-time understanding of what is happening on-site.
Demonstration: Furnace temperature monitoring using PLC and thermal camera
At the exhibition, we demonstrated how furnace temperature data acquired from a PLC is transmitted in real time to the Genetec Security Center, and how thermal camera footage is automatically displayed when a threshold is exceeded.
Previously, even if temperature anomalies could be detected, on-site verification by a person in charge was necessary to confirm the actual situation. However, this demonstration showed that by linking temperature data and video, it is possible to grasp the situation on-site simultaneously with anomaly detection, leading to quicker decision-making and response.
This allows for the early detection of signs of abnormal heating or temperature rise in furnace equipment, contributing to the prevention of quality defects and equipment malfunctions. Furthermore, Genetec Security Center can record the history from alarm occurrence to completion of response in chronological order, which can be used for root cause analysis, recurrence prevention, and operational improvement.
Demonstration: Tank water level monitoring using PLC
At the exhibition, we demonstrated how tank water level data acquired from a PLC (Power Line Communication) is linked to the Genetec Security Center, and when a set threshold is exceeded, the video feed from the relevant camera is automatically displayed.
In manufacturing facilities, it is crucial to quickly identify issues such as rising tank water levels, overflow risks, pump malfunctions, and supply equipment shutdowns. However, traditionally, personnel had to conduct on-site checks only after an alarm was triggered, which meant that understanding the situation took considerable time.
This demonstration showcased how linking sensor data with on-site video allows for simultaneous confirmation of the situation at the site when an alert occurs, enabling immediate understanding of not only the occurrence of an anomaly but also its nature and impact. Furthermore, it highlighted how recording and managing the response history from alarm occurrence to recovery can be used for reviewing equipment troubles and improving operations.
Demonstration: Early detection of anomalies using AI video analysis "icetana"
In addition to Genetec Security Center, which integrates equipment data and video, our booth also featured a demonstration of our AI video analysis solution, "icetana."
icetana is a solution that uses AI to continuously learn from surveillance camera footage and automatically detect anomalies such as "unusual conditions" or "unusual behavior."
In manufacturing, it's impractical for supervisors to constantly monitor numerous camera feeds. This solution uses AI to monitor footage 24/7, 365 days a year, detecting unusual behavior and situations to help prevent important changes from being overlooked.
Furthermore, by integrating detected abnormal events with the Genetec Security Center in real time, it enables automatic display of the target camera footage and notification to operators.
This allows monitoring personnel to grasp the situation the moment an anomaly is detected and take swift initial action.
Furthermore, by recording detection events and response history, it becomes possible to track "what kind of anomalies occurred and how they were responded to" afterward, thus contributing to an improvement in safety management levels.
This solution, which supports comprehensive safety management including not only monitoring factory equipment but also ensuring employee safety and strengthening factory security, attracted considerable interest from many visitors.
Demonstration: Remote support solution utilizing RealWear
At the exhibition, we demonstrated a hands-free remote support solution utilizing RealWear.
In manufacturing facilities, skilled technicians are required to provide on-site support for equipment inspections and troubleshooting, and there are challenges in sharing information and transferring technical knowledge between different locations.
This demonstration showcased how RealWear, worn by field workers, can be shared in real time with engineers and managers in remote locations, enabling remote support for confirming work procedures, inspecting equipment, and troubleshooting. This allows workers to work safely with both hands free, and is expected to improve the efficiency of field operations, enhance work quality, and facilitate the transfer of technical knowledge. Furthermore, in the future, by integrating with Genetec Security Center, it is expected that the entire process from alert detection to on-site verification, remote support, and recording of response history will be centralized, leading to increased efficiency in overall equipment operation and faster decision-making.
Thank you for coming.
In this exhibition, we demonstrated how utilizing equipment data, video surveillance, AI analysis, and remote support on a single operational platform can enable rapid situation assessment and efficient operation, even in manufacturing sites facing increasing labor shortages.
Genetec Security Center can record and manage the entire process, from anomaly detection and video review to operator response, on-site response, and equipment restoration, as a history. This contributes to root cause analysis, audit response, and operational improvement after troubles occur, supporting the realization of a "factory that never stops."
Furthermore, with the increasing use of AI and IoT, the need for integrated utilization of various data generated on-site is expected to grow. Macnica will support the digital transformation of the manufacturing industry through an integrated platform centered on Genetec products.
Click here to request a demo or individual consultation.
If you are experiencing any of the following challenges, please contact us.
・For those considering integrating PLC or IoT data with video surveillance.
・For those considering centralized management of alarm history and response history
・For those considering an integrated monitoring system for smart factories
Please feel free to contact us if you would like a customized demonstration or product explanation. We will introduce specific use cases tailored to your environment and challenges.
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