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This is Sasaki in charge of power supply dock technology.

 

In this column, I would like to introduce some examples of problems related to power supplies that I encountered multiple times during various customer support sessions.



One day we received an inquiry saying, "There is no output from the small step-down DC/DC converter."

What Causes Abnormal Fever?

Click here for detailed symptoms

 

  • Output (3.3V) can be obtained normally when the load current is small
  • If you try to increase the load current to the IC rating of 3A, the IC will heat up at about 2A and the output will drop to 0V.
  • When it gets hot, it becomes so hot that you can't touch it with your hands
customer
customer

Since the heat is so great, could the output have stopped due to thermal shutdown?

Me
Me

The IC is rated at 3A, and even if you calculate it based on the data sheet specifications, it is hard to imagine that the temperature would rise this much.

customer
customer

I thought a small IC would be fine, so I tried using it, but it's useless.

Me
Me

Are there any differences between the manufacturer's evaluation board and the actual device?

customer
customer

The evaluation board outputs (3.3V) without any problems up to 3A.
However, in our actual machine, as explained earlier, the output becomes 0V at 2A or more.

Check with actual machine

Me
Me

The IC surface is certainly hot, and the output has dropped to 0V.
This board has 2 layers, right?

So that's it. I know the reason.
Could you raise the load current slowly from the no-load state again?

The customer and I watching the actual machine...

customer
customer

Ah! Oscillating!

Article header library 127893 pic01 1
Oscillation waveform
Me
Me

Well, it seems that the temperature has risen in the oscillation state.

customer
customer

If it oscillates, this power supply IC cannot be used, right?

Me
Me

It's okay.
Placing the input capacitor close to the IC, as on the evaluation board, will stop the oscillation.

customer
customer

Really! Let's do it right away!

The reason why the power supply IC generated heat and the output was 0V

Improper placement of input capacitors



The point of this time

Me
Me

Design the component placement and board layout with reference to the manufacturer's evaluation board!

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